grantadesign print

Home > User Area > CES Selector Documentation > Structural Section Case Studies

Structural Section Case Studies

The selection methodology used in CES Sections can be encapsulated by developing a case study. Here, we will use the design of a simple beam to illustrate the development of some selection criteria, we will apply them and plot them on some selection stages by using CES.

The Design Problem

Here is a typical problem in selection for structural design: choose the cheapest beam (the objective), simply supported at both ends, which will support given load F safely (a strength constraint) without deflecting more than d (a stiffness constraint) and which is no deeper than D or wider than B (geometric constraints).

We will also consider also the choice if the objective were to minimise mass, rather than cost.

Figure 1 A simply supported, uniformly loaded beam

Design Requirements

STIFFNESS d < 10mm
(EI >= 1.25 x 105 Nm2)
STRENGTH No Plasticity
(ZY > 2.5 x 103 Nm)
SIZE Span = 2.0 m
D < 100 mm
B < 100 mm

Table 1


 

The Selection

The selection requires 3 stages. The first, Figure 2, shows the maximum width B plotted against the maximum depth D of all sections in the database. The selection box isolates sections that are less than 100 mm deep and 100 mm wide.

Figures 3 and 4 plot a constraint against an objective. The first shows the bending stiffness EImax plotted against mass/length of the section. The lower edge of the selection box is positioned at the required minimum stiffness EImax = 1.25 x 105 Nm2, corresponding to the stiffness constraint (this was calculated using the equation for d in Solutions to Standard Problems). The second shows the failure moment YZmax plotted against the mass/length m/L of that section. Here the lower edge of the selection box has been placed at YZmax = 2.5 x 103 Nm, corresponding to the constraint that the beam must not fail (see Figure A3).

The three stages capture the constraints on B, D, EImax and YZmax ; only sections which meet or exceed these constraints pass and remain as viable candidates.

Opens in a new window

Figure 2 Structural Section selection chart of maximum width against maximum depth of section

Opens in a new window

Figure 3 Structural Section selection chart of bending stiffness EI about major axis as a function of mass/length of that section

Two alternative optimisations are now possible, allowing either mass or cost to be minimised. Mass is minimised by pushing the vertical edge of the box on Figure 3 as far to the left as possible while still retaining one or more viable candidates. Cost is minimised by pushing the vertical edge of the box on Figure 4 as far to the left as possible while still retaining one or more viable candidates.

Opens in a new window

Figure 4 Structural Section selection chart of failure moment YZ about major axis as a function of cost/length of that section

Results

Tables 2 and 3 list the results.

Table 2 shows the selection when optimisation is based on mass (with the cost objective relaxed): these are the lightest beams which meet all the design constraints. Table 3 shows the selection when optimisation is based on cost (with the mass objective relaxed): these are the cheapest beams which meet all the design constraints.

Sections Passing All StagesMass/length (kg/m)
Extruded Al circular hollow (Y.S. 255MPa)-(95x6.4) 4.28 - 5.30
Extruded Al I-section (Y.S. 255MPa)-(102x76x3.8) 3.48 - 4.03
Extruded Al rect. hollow (Y.S. 255MPa)-(100x100x5.0) 4.53 - 5.73

Table 2 Selection results: Lightest beam meeting Design Requirements

Sections Passing All StagesCost/length (£/m)
Hot Fin. Steel (Y.S. 355MPa) Circular Hollow-(89x3.2) 0.57 - 0.63
Hot Fin. Steel (Y.S. 355MPa) Rect..Hollow -(100x60x3.0) 0.56 - 0.62
Hot Fin. Steel (Y.S. 355MPa) Rect..Hollow -(70x70x3.0) 0.56 - 0.62
Hot Fin. Steel (Y.S. 355MPa) Rect..Hollow -(80x40x3.0) 0.58 - 0.64
Hot Fin. Steel (Y.S. 355MPa) Rect..Hollow -(80x80x3.0) 0.56 - 0.62
Hot Rolled Steel (Y.S. 355MPa) Joist-(102x45x7.6) 0.40 - 0.44

Table 3 Selection results: Cheapest beam meeting Design Requirements